Now showing 1 - 10 of 11
  • Publication
    Dynamic analysis of the nonlinear response of high density fuel storage racks
    High Density Spent Fuel Storage racks are steel structures designed to hold nuclear spent fuel assemblies removed from the nuclear power reactor. Weighing around 60 tons, they are 5m high free-standing structures resting on the floor of a 12m depth pool and separated by only a few centimetres. Their underwater seismic response is a troubling safety issue, especially after Fukushima nuclear disaster. However, only limited basic guidelines have been provided as regulatory design criteria to date. The racks’ design deals with a very highly nonlinear behaviour, a transient dynamic response and a fluid-structure interaction problem. Industry is currently using available computer-aided finite element analysis software to solve the design problem in a cost-effective manner but some dispersion of results still exists. Hence, the nuclear regulatory authorities are requiring an evaluation of the current uncertainty associated to the assessment of rack displacements, rocking and maximum forces on supports. This paper discusses the main difficulties faced during the seismic analysis and presents an ad-hoc analysis methodology based on the hydrodynamic mass concept which takes advantage of a simplifying thermal analogy. The methodology, implemented in ANSYS FE Mechanical is hereby described for a reduced scale 2-rack model where the coupling effect of water in the dynamic motion of immersed racks is quantified and displacements and forces are provided. Finally, methodology assumptions are discussed and lessons learnt about the behaviour trends are summarized.
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  • Publication
    Vibration tests of an underwater free-standing 2-rack system
    Nuclear power plants are responsible for the spent fuel management. Closely spaced racks submerged in a pool are generally used to store and to cool the nuclear fuel. A free-standing design allows to isolate the rack base from the pool floor and therefore to reduce the impact of seismic loads. However, the seismic response of free-standing racks is difficult to predict accurately using theoretical models given the uncertainties associated with inertial forces, geometrical nonlinearities, and fluid-structure interactions. An ad-hoc analysis methodology has been developed to overcome these difficulties in a cost-effective way, but some dispersion of results still remains. In order to validate the analysis methodology, experimental tests are carried out on a scaled 2-rack mock-up equipped with fake fuel assemblies. The two rack units are submerged in free-standing conditions inside a rigid pool tank and subjected to accelerations on a unidirectional shaking table. A hydraulic jack induces a given acceleration time-history while a set of sensors and gauges monitor the transient response of the system. Accelerometers track the acceleration of the pool and units. Load cells measure the impact forces on the rack supports as well as the fluid forces at the centre of the rack faces. Video cameras record the transient displacements and rotations. Results provide evidence of a water-coupling effect leading to an in-phase motion of the units.
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  • Publication
    Sources of uncertainty in the seismic design of submerged free-standing racks
    Free-standing racks are 5 m tall structures that store spent fuel removed from the nuclear power reactor on the depths of a spent fuel pool. Rack units are arranged on the floor of this 12 meters deep pool separated by only a few centimeters. Their response to an earthquake event is a troubling safety issue as they are in submerged and free-standing conditions. Such a seismic analysis deals with a highly nonlinear behavior, a transient dynamic response and a fluid-structure interaction problem. To overcome these difficulties in a cost-effective manner, the current analysis methodology implements the hydrodynamic mass concept in commercial finite element analysis software. However, some dispersion of results still exists in the application of this ad-hoc methodology. This paper reviews the seven major sources of uncertainty inherent to the current analysis methodology together with the main challenges of the seismic analysis.
    Scopus© Citations 5  298
  • Publication
    TRUSS, a European Innovative Training Network Dealing with the Challenges of an Aging Infrastructure Network
    Inspections and maintenance of infrastructure are expensive. In some cases, overdue or insufficient maintenance/monitoring can lead to an unacceptable risk of collapse and to a tragic failure as the Morandi bridge in Genoa, Italy, on 14th August 2018. An accurate assessment of the safety of a structure is a difficult task due to uncertainties associated with the aging and response of the structure, with the operational and environmental loads, and with their interaction. During the period from 2015 to 2019, the project TRUSS (Training in Reducing Uncertainty in Structural Safety) ITN (Innovative Training Network), funded by the EU H2020 Marie Curie-Skłodowska Action (MSCA) programme, has worked towards improving the structural assessment of buildings, energy, marine, and transport infrastructure. Fourteen Early Stage Researchers (ESRs) have been recruited to carry out related research on new materials, testing methods, improved and more efficient modelling methods and management strategies, and sensor and algorithm development for Structural Health Monitoring (SHM) purposes. This research has been enhanced by an advanced program of scientific and professional training delivered via a collaboration between 6 Universities, 1 research institute and 11 companies from 5 European countries. The high proportion of companies participating in TRUSS ITN has ensured significant industry expertise and has introduced a diverse range of perspectives to the consortium on the activities necessary to do business in the structural safety sector.
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  • Publication
    Influence of the modelling properties on the seismic response of free-standing spent fuel racks
    Free-standing racks are metallic structures designed to store fuel assemblies in the spent fuel pool. Their seismic analysis deals with complex physical phenomena such as transient motion, inertial effects, dynamic contacts, fluid-structure interaction, water coupling, etc. The associated computational effort leads to cost-effective finite element models made up of simple elements: beams, masses and contacts. The modelling properties that describe the physical behaviour of such conceptual elements are uncertain and difficult to estimate. However, they have a certain impact on the computation of the rack response. This paper investigates the weight of the main modelling properties on computed outcomes focusing on sliding displacements and reactions on supports. The conceptual approach is supported with a statistical analysis of 100 simulations conducted in ANSYS Mechanical 14.0. A multivariate sensitivity analysis with scatter plots and variance-based methods is conducted over modelling variables including friction coefficients, contact stiffnesses, assumed fuel gaps, inertias, etc. Furthermore, some advises and rule of thumbs are provided for future designs.
    Scopus© Citations 5  358
  • Publication
    On the effectiveness and uncertainty of inspection methods for fatigue crack management
    Non-destructive testing (NDT) methods have been widely used for damage examination and structural maintenance, e.g. detecting and repairing fatigue cracks. In-service inspections help to increase fatigue reliability by providing new information for updating structural failure probability and making decisions on repair. However, these benefits are often compromised by uncertainties associated with inspection methods. Sometimes existing cracks may not be identified, and positive inspection indication may not exist. It is of great interest to consider the influence of inspection uncertainty in maintenance optimization because the benefits and costs of maintenance are affected by inspection decisions (inspection times and methods) which are subjected to inspection uncertainty. However, the influence of inspection uncertainty on maintenance optimization has not been explicitly and adequately covered in the literature. In this paper, the problem has been investigated by probabilistic modelling of the qualities of inspection methods via probability of detection (PoD) functions. A new PoD function has been proposed to characterize the inspection quality when inspection uncertainty is not considered. Optimum inspection decisions are derived with the objective of maximizing lifetime reliability index under two scenarios (considering and not considering inspection uncertainty). The effectiveness of a planned inspection is defined based on the max reliability indexes under the two scenarios. It is shown that the max lifetime reliability index generally decreases when inspection uncertainty is considered. However, inspection uncertainty may have little influence on the lifetime reliability index depending on the planned inspection time. The effectiveness of a planned inspection increases with the decrease of the mean detectable crack size.
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  • Publication
    Impact of analysis parameters on the seismic response of free-standing spent fuel racks
    The computation of the rack seismic response requires an implicit transient analysis with numerical integration of the differential equation of motion. It involves the solution of thousands of time steps throughout the whole earthquake duration. A series of Newton-Raphson trial iterations seek to establish equilibrium within a certain tolerance at each calculation step. The parameters related to such analysis are decisive in the computation of robust and accurate results. This paper carries out a ‘one-factor-at-a-time’ parametric analysis of six key analysis parameters for a simple two-rack system: maximal step size, maximal number of equilibrium iterations, convergence tolerance and Rayleigh and algorithmic damping. This technique examines the impact on the main transient outputs when an analysis parameter is systematically varied while the others remain at their nominal value. Numerical results provide a source of insight into the uncertain seismic response of the rack system and an effective tool to propose an efficient trade-off regarding the computational cost.
      158
  • Publication
    Experimental validation of the seismic analysis methodology for free-standing spent fuel racks
    Spent fuel racks are steel structures used in the storage of the spent fuel removed from the nuclear power reactor. Rack units are submerged in the depths of the spent fuel pool to keep the fuel cool. Their free-standing design isolates their bases from the pool floor reducing structural stresses in case of seismic event. However, these singular features complicate their seismic analysis which involves a transient dynamic response with geometrical nonlinearities and fluid-structure interactions. An accurate estimation of the response is essential to achieve a safe pool layout and a reliable structural design. An analysis methodology based on the hydrodynamic mass concept and implicit integration algorithms was developed ad-hoc, but some dispersion of results still remains. In order to validate the analysis methodology, vibration tests are carried out on a reduced scale mock-up of a 2-rack system. The two rack mockups are submerged in free-standing conditions inside a rigid pool tank loaded with fake fuel assemblies and subjected to accelerations on a unidirectional shaking table. This article compares the experimental data with the numerical outputs of a finite element model built in ANSYS Mechanical. The in-phase motion of both units is highlighted and the water coupling effect is detailed. Results show a good agreement validating the methodology.
    Scopus© Citations 10  479
  • Publication
    Uncertainties in seismic design of free-standing HDSFS Racks
    High Density Spent Fuel Storage (HDSFS) racks are structures designed to hold nuclear spent fuel assemblies removed from the nuclear power reactor after having been irradiated. They are used in the first step of the waste management process, during the wet storage. The underwater seismic response of HDSFS racks is a troubling safety issue. Since they are 12 m submerged free standing multi-body structures loaded with radioactive fuel, their design remains as complex as crucial [1] [2]. The design deals with a Fluid-Structure Interaction (FSI) problem, a transient dynamic response and a very highly nonlinear behaviour. Several cost-effective industrial approaches have been used in these calculations to date, but some dispersion of results still exists. Therefore, the regulatory authorities are requiring an evaluation of the uncertainties in the methodology. Equipos Nucleares, S.A. (ENSA) is a worldwide expert in racks design and construction [3] and has recently launched a research project to improve the understanding of the phenomena. The latter is funded by the European Comision1 and aimed to identify, evaluate and reduce the uncertainties involved in the calculations. In this paper, the state of the art and the current sources of uncertainty are discussed.
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  • Publication
    Parametric analysis of modelling properties governing the seismic response of free-standing spent fuel racks
    Spent fuel racks are steel structures designed to store the spent fuel assemblies removed from the nuclear power reactor. In order to maximize the storage capacity of the pool, rack units are spaced by only a few centimeters setting up a matrix shape to fit in the spent fuel pool with a minimum clearance. Rack units rest in free-standing conditions submerged in water at 12 m depth. During a seismic event, racks undergo large displacements namely sliding, rocking, twisting and turning. Furthermore, the response of a unit is influenced by the others due to the so-called 'water coupling effect'. An accurate estimation of their response is essential to achieve a safe pool layout and a reliable structural design. The dynamic analysis of such a rack system deals with highly nonlinear behavior, a transient dynamic response and a fluid-structure interaction problem. A transient analysis with direct integration of the equation of motion throughout the whole earthquake duration becomes therefore unavoidable. An ad-hoc methodology based on the finite element method takes advantage of dynamic contact elements and implements the hydrodynamic mass concept. The latter has traditionally been accepted as a cost-effective approach to replace the water effect by an equivalent added mass. However, some dispersion of results still remains. This paper carries out a parametric analysis of the key modelling properties for a simple two-rack system. This technique examines the behavior of the main transient outputs as a modelling parameter is systematically varied. The modelling parameters under study are the mesh discretization, the rack-to-pool and fuel-to-cell contact stiffness, the flexural rigidity of the fuel assembly and the gaps existing between the fuel assembly and the storage cell. Its influence is highlighted on outputs as maximal and minimal relative displacements, maximal vertical force on support and CPU time. These numerical results provide a source of insight into the general behavior of the rack systems and an effective tool to propose a reliable modeling and meshing. The trade-off between outputs and computational cost and is also discussed.
    Scopus© Citations 1  401